Tag Archives: measurement

Stand-alone Incuctance Meter Finished

If you’ve read my last post you’re already familiar with my Inductance Meter project: http://soldernerd.com/2015/01/14/stand-alone-inductance-meter/. At that time the hardware was ready but there was no software yet. That’s been corrected, the inductance meter is now fully functional.

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From a high-level point of view the new software is very similar to the Arduino sketch I wrote for the Inductance Meter Shield (http://soldernerd.com/2014/12/14/arduino-based-inductance-meter/). If you look a bit closer, you’ll notice some differences for several reasons:

  • This project uses an entirely different microcontroller: A PIC 16F1936* instead of the Atmel Atmega328
  • This code is written in C (for the MikroC for PIC compiler by Mikroelektronika), not Arduino-style C++
  • The display I’m using here comes with a I2C interface rather than the familiar Hitachi interface

*: In an earlier version I wrote 16F1932 instead of 1936. Thanks to Ralph Doncaster for pointing this out to me. By the way, Ralph has his own blog at http://nerdralph.blogspot.ca which I regularly enjoy reading.

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I’ve noticed that the MikroC compiler is not very popular among hobbyists but I like using it. It’s entirely free as long as your compiled code does not exceed a certain size. You can use any features, any library, just anything for free when you’re getting started. Yes, once your projects get bigger you’ll run into the limit and will have to buy a license but it was worth the price to me.

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As expected, the I2C display took me some time to get used to. It’s a MIDAS MCCOG21605B6W-BNMLWI (Farnell:    2063209). It seems to use a Hitachi-compatible controller with a I2C interface built on top of it. I like the concept and will probabely use one of these again. If there is a downside, it’s the data sheet. I had to do quite a bit of guessing and trial-and-error to get it working. I had used Hitachi-compatible MIDAS displays before so I had some idea what might work otherwise I might have given up. Examples?

  • No page numbering. Yes, this is a minor thing but have you ever seen a data sheet without page numbers?
  • There is a reset pin. As many reset pins, it’s active-low. But the data sheet never says so. Not explicitly, not with a bar accross the RST, not with a ~RST. Absolutely nothing.
  • It explains some of the Hitachi-functionality in great detail but does not really tell you that this functionality is not accessible over the I2C interface.
  • Like Hitachi-compatible types, this display needs some start-up time before you configure it. Otherwise it will just not work. But the data sheet doesn’t mention that with a single word.

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But it’s all working fine now. The PIC16F1936 has more than enough ROM, RAM and processing power for this meter so don’t expect the code to be optimized in any way. It was just not necessary. It does most of the math in floating-point which bloats the (compiled) code size and is dead-slow on this kind of architecture but it’s still more than fast enough and only uses around half of the available RAM and ROM.

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I think the code itself is quite readable but don’t hesitate to ask if you have any questions. Here’s the code as zip: LMeter _MG_1192

Arduino-based Inductance Meter

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Incuctance meter in action. It displays the resonance frequency together with the inductance

I’ve just finished a little Arduino project. It’s a shield for the Arduino Uno that lets you measure inductance. This is a functionality that I found missing in just about any digital multi meter. Yes, there are specialized LCR meters that let you measure inductance but they typically won’t measure voltages or currents. So I had to build my inductance meter myself.

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Close-up of the circuit with the display removed

The basic design is really simple. It a colpitts oscillator (http://en.wikipedia.org/wiki/Colpitts_oscillator) with the coil missing. You use the test leads to connect it to a coil which will make it resonate. The Arduino then measures the frequency at which the oscillator is resonating and calculates the inductance. The capacitors are part of the shield so the capacity is known.

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With the test leads open, the oscillator can’t resonate. The current calibration/zero-offset is displayed in stead

There is 1uH of inductance included on the schield which is placed in series with the coil to be measured. This serves two purposes: The oscillator can resonate when you short-circuit the test leads. When you then press the push button on the shield, the software will use the current measurement as new calibration. It also puts an upper limit on the resonance frequency. This ensures that the software the rest of the circuit can keep up with the oscillator.

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Pressing this blue button zeroes the meter

As can be seen from the schematic, the oscillator uses two 1nF capacitors in series. Together with the 1uH inductance, this limits the frequency to about 7.1MHz. In practice, it oscillates at around 5.4MHz when the test leads are short-circuited.

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The Arduino shield from below

The oscillator output is followed by a comparator turning the sine wave of the oscillator into a square wave. I’ve used an inexpensive but fast Microchip MCP6561R. It has a maximum propagation delay of 80ns which allows it to keep up at the maximum frequency.

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Viewed from straight above

But of course, 5.4MHz is way too fast for the Arduino to keep up. The Arduino runs at 16MHz and will need at least a few dozend instructions to process each pulse from the shield. My solution was to add a 74HC590 8-bit binary counter dividing the frequency by 256. That gives a theoretical maximum frequency of 7.2MHz / 256 = 27.7kHz. That’s something the Arduino can deal with.

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The entire shield with the display removed

For obvious reasons, there is also a display included on the shield. And then there’s that pushbutton which is debounced in hardware by running it through an RC low-pass filter and a Schmitt-triggered buffer. The button is used to zero the meter, i.e. the current measurement is used as the new zero-offset.

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Even very small inductance values can be measured

All related files can be downloaded as a .zip file: LMeterShield. This includes the Arduino source code (aka sketch) as well as the Eagle files and PDFs of both the layout and the schematic.

Now there’s also a stand-alone version: http://soldernerd.com/2015/01/14/stand-alone-inductance-meter/